Multi-Well Group Multiphase Metering System

Multi-Well Group Multiphase Metering System



Multi-Well Group Multiphase Metering System

Coriolis-based well pad metering that measures oil, water, gas, temperature, and pressure in a single non-special-equipment skid — no pressure vessel certification required.

Why Combined Multifunctional Measuring Device?

Production allocation metering has been dominated by two expensive extremes for decades: the three-phase test separator (large, heavy, pressure-vessel certified, requiring level controls, weirs, and regular calibration) and the well-testing truck (mobile but temporary, labor-intensive, and impractical for continuous per-well allocation). The Jingtao Energy Combined Multifunctional Measuring Device breaks this trade-off. Built around a Coriolis mass flow meter at its core, the skid integrates a gas-liquid cylindrical cyclone (GLCC) for phase separation, a Coriolis meter for liquid mass flow and water cut (via density differential), a vortex or ultrasonic meter for the gas leg, plus temperature and pressure transmitters — all on a single compact skid. Crucially, the entire assembly operates at wellhead pressure and qualifies as non-special-equipment under China’s Special Equipment Safety Law (no pressure vessel registration, no annual vessel inspection). This means fast deployment, lower capex, and elimination of recurring pressure-vessel certification costs. The onboard controller computes net oil, net water, and net gas rates at standard conditions in real time, with Modbus output to any SCADA or RTU system. A built in CO₂ sensor option enables emissions tracking for ESG reporting and carbon-market compliance.

Specification Highlights

  • Measurement technology: Coriolis mass flow meter (liquid leg) + vortex / ultrasonic meter (gas leg), with integrated temperature and pressure compensation
  • Measured parameters: Total liquid mass flow, water cut (0 – 100%), gas volumetric flow, temperature, pressure — net oil/water/gas computed at standard conditions
  • Water cut accuracy: ±0.5% absolute (0 – 70% water cut); ±1.0% (70 – 100%), density-differential method
  • Liquid flow range: 1 – 200 m³/d (standard); 1 – 500 m³/d (high-capacity option)
  • Gas flow range: 100 – 50,000 Nm³/d (sized per well)
  • Pressure rating: Up to 25 MPa (3,626 psi); higher on request
  • Regulatory classification: Non-special-equipment — no pressure vessel certificate required; exempt from China’s Special Equipment Safety Law periodic inspection
  • Skid footprint: 2.0 m × 1.2 m (standard); compact design for single-well-pad installation
  • Onboard CO₂ sensor: Optional NDIR CO₂ sensor for gas-leg CO₂ concentration (0 – 100% range, ±1% accuracy) — enables per-well carbon accounting
  • Communications: Modbus RTU/TCP, 4 – 20 mA, RS-485; OPC-UA optional
  • Power: 220 V AC, <500 W (excluding trace heating)
  • Environment: -40 °C to +55 °C; Zone 1 / Zone 2 certified (ATEX/IECEx on request)

How the Combined Multifunctional Metering Technology Works

The device uses a two-stage measurement architecture that eliminates the large three-phase separator vessel while maintaining allocation-grade accuracy:

Stage 1 — Gas-Liquid Separation (GLCC): Wellhead production fluid enters a compact gas-liquid cylindrical cyclone. Centrifugal action separates the bulk gas from the liquid stream in under 2 seconds of residence time. The gas exits through the top leg and passes through a demister before metering. The liquid exits through the bottom leg to the Coriolis meter. Because the GLCC operates at line pressure with minimal liquid holdup, it does not qualify as a pressure vessel under the 150 L volume threshold in most jurisdictions.

Stage 2 — Coriolis Liquid Measurement: The separated liquid stream passes through a Coriolis meter that directly measures mass flow rate and fluid density simultaneously. Water cut is calculated from the density differential between pure oil and pure water (operator enters oil and water densities at line conditions during commissioning). Because Coriolis meters measure mass directly — not inferred from differential pressure — The measurement is independent of fluid viscosity, flow regime, or entrained solids.

Stage 3 — Gas Metering + Compensation: The gas leg passes through a vortex or ultrasonic meter, with real time temperature and pressure compensation converting actual volumetric flow to standard conditions (Nm³). The onboard PLC aggregates all streams and outputs net oil, net water, and net gas rates via Modbus.

Combined Metering Device vs. Conventional Solutions

Feature Three-Phase Test Separator Well Testing Truck Jingtao Combined Metering
Footprint Large — 6–12 m vessel + foundation Mobile — requires road access Compact — 2.0 × 1.2 m skid
Regulatory Classification Pressure vessel — mandatory annual inspection Pressure vessel — same requirements Non-special-equipment — exempt from periodic inspection
Continuous Operation Yes — permanent installation No — temporary, per-campaign Yes — permanent, 24/7 per-well allocation
Deployment Time Weeks — civil works, lifting, piping Hours — drive to location Days — skid placement + flange connection
CO₂ Tracking Not available Not available Built-in — NDIR sensor for per-well carbon accounting
Capex (Relative) High — vessel + foundation + piping + certification Medium — truck-mounted unit Competitive — compact skid, no certification burden

Measurement accuracy figures per OIML R 137-1&2:2014 type-approval testing. Multiphase flow loop validation conducted at China National Petroleum Corp. metering laboratory.

Field-Proven Applications

  • Multi-well pad allocation metering — Xinjiang Oilfield: 8 skids deployed on 8 well pads (total 38 wells), providing daily per-well net oil allocation where previously only a single pad-level separator test was available once per month.
  • Heavy oil with emulsion challenges — Bohai Bay offshore platform: device handled stable water-in-oil emulsions with 60% water cut, Coriolis density method maintained ±1.5% water cut accuracy where test separator with capacitance probe drifted to >±5%.
  • Gas-condensate wells — Tarim Basin: high-GOR wells (800 – 2,000 Sm³/m³), gas leg metered with ultrasonic meter, condensate leg via Coriolis — allocation accuracy sufficient for joint-venture partner billing.
  • ESG carbon tracking — Sichuan shale gas pad: integrated CO₂ sensor tracking per-well CO₂ production for operator’s internal carbon accounting and potential carbon-market participation.
  • Remote unmanned well pads — Changqing Oilfield: solar-powered skid variant with satellite telemetry, providing daily production data from wells 50 km from the nearest manned station.

Get Your Combined Metering Technical Proposal

Production metering requirements vary with GOR, water cut, flow rate, and regulatory classification needs. Our engineers will review your well parameters and deliver a custom technical proposal with a meter sizing calculation, accuracy prediction, skid layout, regulatory-classification assessment for your jurisdiction, and a capex/opex comparison against your current metering solution — within 48 hours.

Request Your Technical Proposal

Or contact us directly: +86 18661390903 | [email protected]

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