Smart Gas Generator Sets for Oilfield Associated Gas

Smart Gas Generator Sets for Oilfield Associated Gas

Turning Waste Gas into Green Power for Drilling & Production Sites

Product Overview

The JTF Series is specifically engineered for the harsh environments of oilfields, gas wellheads, and drilling platforms. Designed to tackle the challenges of fluctuating gas pressure, high sulfur content, and remote locations, our generators convert flared or vented associated gas into reliable electrical energy. This not only eliminates safety hazards but also creates significant economic value from waste.

Key Advantages

1. Wide Fuel Adaptability & Robustness

  • Pressure Range: Adapts to gas inlet pressures of 3-100kPa. Optional gas booster units are available for low-pressure gas (<3kPa), and built-in pressure reducers for high-pressure wells (>100kPa).
  • Gas Quality Tolerance: Stable operation with Methane content ≥55% and Calorific Value ≥5500kcal/m³. The engine maintains operation even with low-calorific-value gas (with slight power reduction).
  • Strict Purification: Ensures long engine life by requiring desulfurization (H₂S < 200mg/Nm³), dehydration (Water content ≤ 20g/Nm³), and filtration (Impurity particle size < 5μm).

2. Deep Optimization for Oilfield Operations

  • Gas-for-Oil Strategy: A versatile energy solution covering both drilling and production phases. In drilling operations, it utilizes self-produced natural gas to replace diesel generators, drastically cutting costs. For production sites, it converts associated gas and wellhead gas into reliable power for pumping unit motorswell site lighting, and essential domestic electricity (living quarters), ensuring stable operation across the entire oilfield lifecycle.
  • Combined Heat and Power (CHP): Optional waste heat recovery systems utilize exhaust gas (550-600℃) and cylinder jacket water (80-90℃) to generate hot water, providing heating for living quarters or production processes in cold regions.

3. Intelligent Control & Safety

  • Remote Monitoring: Equipped with a 4G module for real-time monitoring via Mobile APP and PC. Features GPS positioning for fleet management.
  • Explosion-proof & Protection: Fitted with intelligent universal circuit breakers providing protection against overload, undervoltage, short circuit, and single-phase grounding.

Technical Specifications

This series is based on FAW Xichai/ Cummins technology, covering 100kW to 350kW, ideal for small to medium well sites or distributed associated gas recovery.

Model Power (kW) Engine Model Application Scenario
JTF-100 100 CA6SL2-G1 Lighting & Living Power for Small Well Sites
JTF-150 150 CA6SL2-G3 Power Supply for Single Well Pumping Units
JTF-250 250 CA6SM4 Gas Gathering Stations / Small-Medium Drilling Rigs
JTF-350 350 CA6SX1-77D Medium-Scale Gas Power Plants / CHP Systems

Typical Applications

  • Drilling Platforms: Utilize wellhead natural gas to power Drilling Rig VFD cabinets, achieving “Gas-for-Oil” and reducing operational costs.
  • Production & Pumping Units: Provide stable power for electric submersible pumps and beam pumping units using associated gas, eliminating the need for long-distance power lines.
  • Well Site Infrastructure: Powers well site lighting, surveillance systems, and living quarters (domestic use) in remote off-grid locations.
  • Gas Gathering Stations: Utilize self-produced gas from the station to power compressors, achieving energy self-sufficiency.

Technical Innovation Points

  • Adaptability Technologies: Low calorific value gas adaptation, pressure fluctuation compensation, and high-sulfur gas treatment.
  • Intelligent Technologies: Remote fault diagnosis, automatic load regulation, and real-time data monitoring platform.

Economic & Environmental Benefits

Cost Savings:

  • Replaces diesel generation and grid extension, saving 60-70% on fuel and infrastructure costs.
  • Reduces environmental penalties by eliminating flaring.
  • Waste heat recovery further improves energy utilization efficiency.

Investment Return:

  • Payback Period: 2-3 years.
  • Service Life: 15-20 years.
  • Annual Operating Hours: ≥8000 hours.

Environmental Impact:

  • Methane Emission Reduction: Over 95%.
  • CO₂ Emission Reduction: 30-40%.
  • SO₂ Emission Reduction: 100% (compared to coal).
  • Fully supports national carbon peak and carbon neutrality policies.

Service & Support

  • Customization: One-stop integrated services including Soundproof Canopies (noise reduction), Paralleling Switchgear, and Desulfurization/Dehydration systems.
  • Grid Connection: Supports parallel operation, grid connection, or island operation. Equipped with reactive power compensation devices to ensure power quality.
  • Certification: Complies with ISO9001 Quality Management System and ISO14001 Environmental Management System standards.

Why Choose Jingtao Energy?

  • Made in Dongying: Located in the heart of China’s oil equipment hub, we combine rigorous engineering standards with deep industry expertise.
  • Proven Reliability: Built to withstand the toughest oilfield conditions, from desert heat to freezing winters.