Introducing our advanced automated rust removal robot, engineered for high-efficiency surface preparation and coating on large-scale industrial assets—especially wind turbine towers. Built on the trusted XBR-1 base platform, this versatile robotic system combines precision grinding and spray painting in a single, modular unit—eliminating manual labor in dangerous, elevated, or hard-to-reach environments.
Equipped with a precision linear guide module, the robot securely clamps a standard handheld angle grinder fitted with a wire brush, delivering consistent, operator-free rust, scale, and old-coating removal. The grinding speed is fully adjustable to meet SSPC-SP 2/SP 3 or other industry rust removal standards—ensuring uniform surface quality every time.
Thanks to its quick-swap modular design, the grinding head can be rapidly replaced with a dedicated spray-painting module, transforming the same robot into a high-performance automated painting system—doubling your ROI with one intelligent platform.
- Dual-Function Capability: Switch between rust removal and spray painting in minutes—no need for two separate machines.
- Wind Turbine Optimized: Designed for vertical climbing on cylindrical tower surfaces up to 80 cm working width.
- Consistent Surface Prep: Eliminates human error; achieves repeatable cleaning quality for superior coating adhesion.
- Safe & Efficient: Reduces fall risks and fatigue for workers during tower maintenance.
- Modular & Cost-Effective: Uses standard angle grinders—easy to maintain and service in the field.
📏 Technical Specifications
| Parameter |
Specification |
| Overall Dimensions |
750 mm (L) × 450 mm (H) × 550 mm (W) |
| Weight |
60 kg |
| Power Consumption |
1500 W |
| Minimum Ground Clearance |
5 mm |
| Vertical Payload Capacity |
80 kg |
| Working Width |
80 cm |
| Abrasive Blasting / Grinding Rate |
Up to 20 m²/h |
| Spray Painting Rate |
Up to 100 m²/h |
| Key Feature |
Quick-swap grinding & painting modules |
💡 Note: This system uses mechanical grinding (wire brush) — not abrasive blasting — for controlled, low-dust surface preparation.
🌬️ Ideal Applications
- Surface preparation on wind turbine towers (onshore & offshore)
- Rust and coating removal on pipelines, silos, and steel masts
- Automated repainting of vertical infrastructure
- Maintenance in high-altitude or confined-access zones
🔒 One Platform. Two Critical Functions. Zero Compromise on Safety.
As renewable energy infrastructure expands, maintaining wind turbine integrity becomes more critical—and more challenging. Our automated rust removal robot delivers a future-ready solution: faster turnaround, better coating performance, and dramatically improved worker safety.
Ready to automate your wind turbine maintenance?
Contact us for a custom demo, technical datasheet, or integration support tailored to your fleet.
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